MC2 E-Series
The MC2 E-Series is a latest-generation industrial linear robot designed for high performance, precision and reliability. It offers advanced functions for the highest level of control.
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Dalibor Štrop
Václav Vávra
Suitable robot for small- and medium-tonnage injection moulding machines
The MC2 E-Series Cartesian industrial robot is recommended for automating small- and medium-tonnage injection moulding machines.
Technical parameters
Injection moulding machines: up to 600 t
Configurable vertical axis: types A and L
Configurable wrist: up to 4 servo-driven digital axes
Z-axis stroke: 2,000 / 2,500 / 3,000 mm
X-axis stroke: 970 mm
Y-axis stroke: 1,400 / 1,600 mm
Payload: up to 9 kg
Dry cycle: 8 s
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TECHNICKÉ VLASTNOSTI
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MC2–1 A |
MC2–1 L |
MC2–2 A |
MC2–2 L |
MC2–3 A |
MC2–3 L |
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Maximum payload [kg]: |
9 |
9 |
9 |
9 |
9 |
9 |
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Vertical axis: |
Straight |
Telescopic |
Straight |
Telescopic |
Straight |
Telescopic |
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Z-axis stroke – horizontal [mm]: |
2000 |
2000 |
2500 |
2500 |
3000 |
3000 |
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X-axis stroke – take-out [mm]: |
970 |
970 |
970 |
970 |
970 |
970 |
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Y-axis stroke – vertical [mm]: |
1400 |
1600 |
1400 |
1600 |
1400 |
1600 |
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Drive system for X, Y and Z axes: |
Synchronous brushless AC servomotors |
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Guide system for X, Y and Z axes: |
Sliding blocks with recirculating balls on hardened steel prismatic guides |
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Positioning repeatability [mm]: |
± 0,1 |
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Pneumatická rotace osy C [°]: |
0° / 90° |
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Pneumatic AB-axis rotation [°]: |
0° / 90° or 0° / 180° |
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Electric B-axis rotation [°]: |
0°–330° |
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Control unit: |
Proprietary Campetella EVO system |
Campetella technologies that move your production forward
Campetella technology solutions include packaging, labelling and IML systems, as well as other automated processes designed for stable, efficient and long-term sustainable production.
Consistent packaging for a lower risk of contamination
Automated filling of boxes and transport containers minimises the risk of product contamination and ensures consistent packaging every time.
- Different sizes within a single system
- Management of different products
- Automated plastic bag insertion
Full automation of the production process
Thanks to optimised space requirements and the ability to control automatic box and carton opening and closing, packaging systems enable full automation of the production process.
High precision in mold positioning and high-quality finishing
Inserting technology enables the handling and positioning of inserts with automatic or semi-automatic loading. It also ensures high precision when positioning inserts in the mold and high-quality finishing of molded products.
- Reconfigurable insert feeding systems
- Management of multi-cavity molds
- Guaranteed positioning with very tight tolerances
High control of dimensional tolerances
The dimensional tolerances of overmolded parts can be verified using machine vision.
Fast and efficient gripper and bag unloading systems
Where production processes involve different types of polymers and production volumes do not justify the use of dedicated silos, our gripper and bag unloading systems allow us to design a suitable robotic solution.
- Polymer supply automation
- Pallet handling in various configurations
- Automatic bag detection system on pallets
Flexible and dynamic production process
This technology enables simultaneous handling of pallets with different polymers, which can be discharged into independent hoppers.
Maximum performance and flexibility
Handles, wheels and closures are just some of the components that can be assembled directly in-line as part of industrial production.
- Simultaneous assembly and placing onto a conveyor or pallet
- Management of multiple parts within a single cycle
- Insert feeding system with machine vision
Synchronous production of components
Parts intended for assembly can be produced simultaneously by molding or fed by external units.
Reliability, speed and precision
The application of self-adhesive labels, pad printing of logos and laser marking of printed products — all of this is possible thanks to the extensive experience of Campetella Robotic Center.
- Aesthetic decoration
- Product traceability codes
- Multiple label applications
Flexibility and advanced technology
Thanks to the flexibility of our robots and our expertise in solution design, any type of product decoration can be implemented.
Automated packaging solutions
This technology enables the design of robotic solutions for automated packaging.
- Rigid carton packaging
- Packaging in extruded or pre-welded flexible materials
- A single partner for managing the entire production cycle
Dimensionally optimised products
From production through to packaging, with the aim of achieving finished products optimised in terms of dimensions.
Flexible and efficient automation solutions
This technology enables the transport and handling of products, boxes and pallets within the production site, as well as the centralisation of packaging or palletising lines.
- Control of belt and roller conveyors
- Integration of autonomous guided systems
- Product tracking
Turnkey systems, from production to dispatch
From production through to dispatch, Campetella Robotic Center acts as a single partner for the supply of turnkey systems.
Unique palletiser for managing different production lines
This technology enables the assembly of pallets ready for storage and dispatch, while ensuring a minimal footprint and fully programmable operation.
- Simultaneous management of separate production lines
- Simultaneous management of separate production lines
- Automated pallet change management
Various pallet finishing options
In addition to pallet assembly itself, our solutions also enable different methods of pallet finishing.
Lightweight materials for high-speed production
The use of innovative technologies and materials that support fast movement of the robot axes, combined with our deep knowledge of machine interface principles, makes it possible to increase the productivity of industrial systems.
- Carbon-fibre robot construction
- 3D-printed gripper systems
- Intervention time: less than 2.5 seconds
Reliability and minimal wear even in high-speed cycles
Our design methods ensure reliability and minimal component wear even in applications with cycle times shorter than 2.5 seconds.
Flexibility and efficiency in pick-and-place operations
This technology enables precise picking and placing of heavy objects with more complex geometries.
- Handling of complex geometries
- Standard palletising patterns for fast programming
- High flexibility and fast production changeover
Minimal footprint, maximum safety
The layout is optimised to ensure minimal floor space requirements while fully complying with current safety regulations.
High precision and high-quality component finish
Preparation and positioning of preformed decorative elements inside the mold.
- Precise positioning inside the mold
- High-quality finish of completed components
- No need for additional processing
Versatility and long service life
In-mold decoration technology can be used for automotive interior components, household appliances and all products that require long-lasting decoration.
Technology that improves the quality of the finished product
Plastic surface pre-treatment helps improve the quality of the finished product, enables certain types of painting and ensures more reliable bonding of individual components.
- Flame treatment on the robot
- Flame treatment with a fixed burner
- Application on complex geometries
Applicable to several types of robots
This technology can be applied to Cartesian, SCARA and industrial robots.
In-Mold Labeling applications
IML technology enables the label to be applied directly inside the mold. In addition to delivering a highly attractive product appearance, In-Mold Labeling eliminates time losses and all steps required for subsequent label application.
- Highly configurable IML robots
- Fully electric technology
- Short cycle times
Reliability and efficiency in IML applications
With already installed systems that have completed more than 30,000,000 cycles, Campetella Robotic Center is an expert and reliable partner in IML applications.
Aesthetic and dimensional inspection for all industries
The Campetella Robotic Center vision inspection system can be used across all industries for both aesthetic and dimensional checks.
- Integrated vision inspection systems with automation
- Scrap statistics management
- Flexible use for different products
Maximum efficiency, lower costs
Vision inspection systems integrated on robots make it possible to optimise machine production times and reduce costs associated with scrap.
Features and benefits of the MC2 E-Series robot
Discover the equipment features of the MC2 E-Series linear Cartesian robot and the benefits its special configurations can bring to your production.
Equipped with the most advanced Campetella EVO control unit
Campetella EVO is a CNC control unit based on the latest generation of hardware and software, providing advanced functions for the highest level of control.
Thanks to its lightweight and ergonomic interface, it enables easy programming and management of all robot functions.
Would you like to learn more about the EVO console?
Integrated CNC cabinet or floor-mounted cabinet
The MC2 E-Series is equipped as standard with a CNC control cabinet integrated directly on the robot. As a result, no floor space is required, while maximum workplace cleanliness is ensured, as there is no cabling routed across the floor. For applications requiring easier access and maintenance, a floor-mounted electrical cabinet is also available on request as an alternative to the integrated CNC cabinet.
Mechanical design of the MC2 E-Series
It features a cantilever-mounted take-out axis on the side opposite the hopper. The main advantage of this architecture is the complete elimination of collision issues between the robot and the hopper.
Configurable wrist: up to 4 servo-driven digital axes
As standard, the robot is equipped with a pneumatic C-axis wrist, which enables flat positioning of the parts removed from the mould and allows the selection of two programmed positions: vertical / horizontal.
For more demanding handling requirements, various wrists with additional pneumatic or electric axes are available. In the most advanced configuration, the wrist is equipped with a servo-driven digital axis, giving the manipulator the highest level of control with four electric axes.
Areas of application for Campetella solutions
Advanced automation for the most sophisticated appliances
The household appliance sector is constantly evolving. Automation plays a key role here in achieving the highest quality at low cost.
The goal is to create innovative, technologically advanced and high-performance appliances in an increasingly competitive market.
Campetella Robotic Center offers advanced solutions for automating production processes in the household appliance sector: pick-and-place robots, palletising workcells and vision quality control systems are just some of the possible applications.
Flexibility and efficiency for the automotive industry
In a global and increasingly competitive economic environment, companies operating in the automotive sector need flexibility more than ever in order to respond to the demands of new model development under frequently changing market conditions.
In the automotive industry, automation plays an essential role in ensuring high quality standards and reducing production times. With its stable and continuously developing structure, Campetella Robotic Center is an ideal partner for the development of customised automation solutions for the automotive sector.
An industry with its own engineering principles
Designed for the demanding requirements of medical plastic injection molding. Thanks to ultra-clean operation, gentle part handling and consistent precision, our robots ensure safe, high-quality production of critical medical components.
- Processes with strict requirements for precision and repeatability.
- Advanced and increasingly complex medical devices.
- High-volume production with reduced cycle times.
- Need to minimise human contamination.
- Operational continuity as an essential requirement.
Towards maximum productivity
Millions of closures are used every day in countless everyday products — from beverages to household cleaning products.
The biggest challenge for manufacturers in this sector is undoubtedly maximising productivity while maintaining the highest quality standards.
How to optimise a versatile manufacturing sector
Foldable or assembled monoblock crates, pallets and containers can be produced with a high level of automation.
Plastic containers for logistics and the distribution of industrial products, fruit and vegetables, as well as food in general, can be manufactured, reused and recycled at the end of their life cycle.
Campetella offers advanced solutions for handling, quality control, assembly and finishing operations for crates, pallets and containers.
Research and innovation in support of sustainability
Disposable plastic cutlery and tableware, which have been part of our culture for many years and have accompanied our moments of leisure and entertainment for decades, have recently come under criticism due to well-known pollution issues associated with the presence of plastics in the oceans. This has gone so far that the European Parliament definitively banned their use from 2021. As a result, the search for alternative materials is increasingly moving towards sustainability: a range of bioplastics is ready to replace traditional plastics in the coming years.
Cartesian robots for the most precise handling of aesthetic parts
Campetella is able to offer countless automation solutions for the production of household products.
From simple containers to sophisticated design products, the household goods market clearly demands ever higher standards of aesthetic quality at affordable costs.
Campetella offers Cartesian robots for the most precise and gentle handling of aesthetic parts, IML solutions for attractive and durable decoration, complete workcells for automated product assembly, as well as automated packaging and palletising.
Latest-generation injection molding machines and molds combined with maximum speed
Thanks to the exceptional versatility of this material, millions of bottles are produced every day — from food packaging to cosmetics — from PET preforms.
The highest productivity, ensured by latest-generation injection molding machines and molds, cannot be achieved without corresponding automation, where even a tenth of a second can make a difference.
Campetella offers fast and proven robots that represent an ideal automation solution for PET preform molding.
Maximum flexibility with high performance
With the aim of becoming a partner in every stage of the production process, Campetella offers packaging solutions designed to combine maximum flexibility with high performance.
Our packaging solutions include systems designed for the production of a diverse product portfolio, as well as automation dedicated to a single product with maximum output; integrated systems for rigid packaging production, from the food sector to industrial applications; thin-wall packaging with or without IML, quality control, box packing and palletising. Finally, we also provide automated systems for the assembly of additional handles and other components.
At the forefront of technological development
Technical molded parts with complex and varied geometries require increasingly innovative automation with advanced functions.
From toys to molded products for the garden sector, Campetella benefits from decades of experience gained through cooperation with leading manufacturers of technical molded parts.
Cartesian manipulators for pick-and-place operations and IML solutions are just some of the key applications offered by Campetella.
Would you like to find out which Campetella robot is ideal for you?
We will be pleased to propose a solution that makes both economic and technical sense for your production.
