Automotive

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Dalibor Štrop

+420 775 104 977
strop@borra.cz

Václav Vávra

+420 775 999 002
vavra@borra.cz

Automotive. Process stability that stands up to every audit.

In the automotive industry, process stability, manufacturing precision and the ability to maintain consistent quality over the long term are essential. TOYO and Campetella provide solutions for the serial production of technical plastic parts, where repeatability, operational efficiency and pressure to minimise cost per part all play a key role.

Repeatability that matters

Každý pohyb stroje TOYO je řízen samostatným servopohonem. Výsledkem je identický díl v každém cyklu — bez vlivu teplotních výkyvů hydraulického oleje.

Energy efficiency that counts

Spotřeba 0,18–0,26 kW/kg oproti 0,6 kW/kg u hydrauliky. Měřitelný přínos pro provozní náklady i ESG reporting.

Process stability without intervention

0 neplánovaných servisních zásahů u prvních strojů TOYO v ČR od roku 2016. Plně elektrická konstrukce bez hydrauliky znamená minimální servisní nároky a dlouhodobou provozní spolehlivost.

Flexibility for large moulds

Mezera mezi sloupy TOYO patří k největším na trhu. Snazší instalace objemnějších automotive nástrojů — bez konstrukčních kompromisů a bez nutnosti pořizovat větší třídu stroje.

Technology

Robot integration with the injection moulding machine. Coverage of the entire production cycle — from part removal from the mould to palletising.

TOYO all-electric machines for automotive manufacturing

Zero scrap. Documented process stability. Tight dimensional tolerances. The ability to pass customer audits. And alongside all this, ever-increasing pressure for greater energy efficiency in production. TOYO Si-7 injection moulding machines meet all of these requirements.

TOYO technologies for automotive:

  • SYSTEM 800 SE — a control system with continuous correction of process parameters, automatic diagnostics and Just Pack Control. Full production traceability for automotive audits.
  • S-TMC system — adaptable production modes for parts made from long-fibre materials, thin-wall parts and high-cycle applications.
  • Patented V-clamp — symmetrical transfer of clamping force towards the centre of the mould. Lower wear, mould protection and consistent part surface quality cycle after cycle.
  • Linear guideways — minimise friction and vibration in the moving parts of the clamping unit. Long-term geometric accuracy even at high dynamics.
  • Low maintenance — an all-electric design with no hydraulics. Clean operation, minimal service intervention and long-term operational reliability.
Find yout more about Toyo

Typical applications of TOYO machines for medical manufacturing

  • Interior components — grilles, covers, instrument panel parts, buttons and controls
  • Exterior parts — spoilers, radiator grilles, mirror covers
  • Electronics and connectors — control unit housings, connectors, cable glands
  • Engine and chassis parts — covers, grommets, functional plastic components in PA GF, PBT and POM
  • Seals, clips and fastening elements — made from elastomers and engineering polymers

Campetella — robotic production cell for automotive manufacturing

Automotive production is no place for manual handling. Campetella robots are designed for direct integration with the injection moulding machine and cover the entire production cycle from part removal to dispatch.

Campetella for automotive covers:

Find out more about Campetella technology

Celá výrobní linka. Jeden kontakt. Borra.

Neprodáváme jen stroj. Navrhneme vám řešení odpovídající reálným požadavkům vaší medical výroby — od výběru lisu podle aplikace a materiálu, přes integraci automatizace Campetella, až po spuštění výroby a dlouhodobou provozní podporu.

Konzultace
a návrh řešení

Ujasníme si typ výroby, materiál, toleranční požadavky a cíle cyklového času.

Dodání technologie

Elektrický lis TOYO, robot Campetella, strojní náhradní díly — vše z jednoho zdroje.

Spuštění
a zaškolení

Pomůžeme se spuštěním technologie a zaškolením obsluhy i údržby.

Dlouhodobá podpora

Servis, technická podpora a náhradní díly skladem. Nulové servisní zásahy u prvních strojů TOYO v ČR od roku 2016.

FAQ

For automotive production, high repeatability, tight dimensional tolerances and documented process stability (Cpk, SPC) are essential. TOYO Si-7 all-electric injection moulding machines meet these requirements thanks to electric servo axes, which eliminate the instability associated with hydraulics, and the SYSTEM 800 SE control system, which enables continuous correction of process parameters and full production traceability.

TOYO all-electric machines achieve energy consumption from as low as 0.18 kW/kg, compared to a typical 0.6 kW/kg for hydraulic machines — up to 60–80% energy savings, verified by certified measurements under real production conditions. For automotive suppliers reporting the carbon footprint of their products to OEM customers, this represents a measurable and documented benefit.

The V-clamp (AV-clamp) is TOYO’s patented V-shaped clamping mechanism, designed to ensure symmetrical transfer of clamping force towards the centre of the mould. The result is even tool loading, lower mould wear, better mould protection and consistent part surface quality — all of which deliver a direct economic benefit in automotive production.

Yes. TOYO Si-7 machines are designed to process the full range of engineering polymers used in automotive manufacturing — including glass-fibre-reinforced polyamides (PA GF), PBT, POM, LCP and long-fibre materials. The S-TMC system makes it possible to set an optimised production mode directly for the specific material and application.

Looking for an injection moulding machine for automotive production or planning automation?

We design a solution with a TOYO injection moulding machine and Campetella automation precisely for your application, mould and production requirements.