Packaging, food industry and FMCG

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Dalibor Štrop

+420 775 104 977
strop@borra.cz

Václav Vávra

+420 775 999 002
vavra@borra.cz

Speed, stable cycle time and long-term operational reliability.

The combination of TOYO electric injection molding machines and Campetella robotics delivers a solution for the production of packaging and consumer plastic parts, where high productivity, low scrap rates and the assurance of repeatable performance in multi-shift operation are essential.

Savings in numbers

0,184 kW/kg

Rekordně nízká spotřeba energie — (Case Study: PS kelímky na 12násobné formě)

3,6 s

Cyklový čas IML přepravky při hmotnosti 17 g. Stabilní proces, minimum zmetků.

–60-80 %

Úspora energie oproti hydraulickým lisům — potvrzená certifikovaným měřením v reálném provozu.

0

Servisních zásahů od roku 2016 u prvních strojů TOYO v ČR.

Technology

Performance measured per part. Automation for high-volume production.

TOYO electric injection molding machines — performance measured per part

Packaging production in thousands and millions of parts needs an injection molding machine that tirelessly repeats the same performance. TOYO Si-7 machines are fully electric — with no hydraulics, no unnecessary downtime and precise material dosing in every cycle.

Why choose TOYO for packaging production:

  • High servo-drive dynamics — production cycle reduction of up to 60% compared with hydraulic solutions
  • Extreme precision — reduction of molded part weight variation by up to 20% thanks to SYSTEM 800 SE. Fewer rejects, lower material consumption.
  • Low energy consumption — 0.18–0.26 kWh/kg, based on certified measurement. Direct impact on the cost per produced part.
  • AV-clamp — even distribution of clamping force, lower mold wear. Essential for high-cavity tools.
  • Tie-bar spacing — one of the largest on the market. Easier installation of larger molds, greater flexibility without design compromises.
  • IML ready — TOYO injection molding machines are a proven solution for production using In-Mold Labeling technology.
Find yout more about Toyo

Solution proven in practice

  • IML crate (Si-180-6) Cycle 3.6 s | 17 g molded part | Low mold wear
  • PS cups (Si-350-6) 0.184 kWh/kg | 12-cavity mold | 12× lower consumption than hydraulics
  • PP bucket (Si-450V) 0.256 kWh/kg for a 9L bucket | 11.5 s cycle | Large-volume parts without issues

Campetella — automation for high-volume production

Packaging production runs are not economically sustainable without automation. Campetella offers linear robots and articulated arms designed specifically for injection molding plants in the packaging industry.

Campetella for packaging and FMCG covers:

Learn more about Campetella robots

Masterbatch — consistent colour shade, batch after batch

In the packaging industry, colour shade is part of the product identity. On the shelf, the customer must not see any difference between last year’s and this year’s batch. We prepare masterbatch to order — according to RAL, Pantone, NCS or the customer’s sample.


Sampling within 4–5 days, with standard order delivery usually within 1 week.

  • Precise and repeatable colour shade — defined dosing ratio, guaranteed stability and repeatability of the shade from batch to batch, with no deviations visible to the customer on the shelf.
  • More cost-effective than pre-coloured granulate Lower material costs and no time-consuming cleaning of hoppers when changing colour shades. Fast response to production changes without unnecessary downtime.
  • Custom functional properties UV stabilisers for outdoor packaging, antistatic additives and processing aids. The right additive improves the appearance, service life or processability of the finished part.
  • Wide range of colour shades and effects Metallic, pearlescent, transparent and opaque colours, as well as white and black in all intensities. Compatible with common polymers — PP, PE, PS, ABS, EVA and PVC.
Learn more about Masterbatch

The entire production line. One point of contact. Borra.

We do not just sell you a machine. We design a solution that matches the real requirements of your medical manufacturing — from selecting the right injection molding machine for your application and material, through Campetella automation integration, to production start-up and long-term operational support.

Konzultace
a návrh řešení

We clarify your production type, material, tolerance requirements and cycle time targets.

Dodání technologie

TOYO electric injection molding machine, Campetella robot and machinery spare parts — all from a single source.

Spuštění
a zaškolení

We help with technology start-up and provide training for operators and maintenance teams.

Dlouhodobá podpora

Service, technical support and spare parts in stock. No service interventions required on the first TOYO machines in the Czech Republic since 2016.

FAQ

For packaging production, short cycle times, low energy consumption and reliable multi-shift operation are decisive. TOYO Si-7 electric injection molding machines fully meet these requirements — they achieve energy consumption from 0.18 kWh/kg and can reduce the production cycle by up to 60% compared with hydraulic machines.

IML (In-Mold Labeling) is a technology in which the label is inserted directly into the mold before injection and fused into the surface of the part. The result is packaging with an integrated label, without any additional operations. TOYO injection molding machines are a proven solution for IML production — in combination with Campetella robots, they form a complete production cell for IML manufacturing.

Masterbatch is significantly more cost-effective — you colour only the amount of material you actually need, without having to store stock in different colours. Colour change is fast and does not require time-consuming hopper cleaning. A precise dosing ratio ensures colour repeatability from batch to batch, which is a key requirement in packaging production.

Yes. TOYO electric injection molding machines process all common food-grade materials — PP, PE, PET and PS — with precise temperature and pressure control, ensuring a reproducible result without the risk of material degradation due to overheating.

Do you produce plastic packaging or are you planning a new production line?

We will design the technology around your product, mold and required output. Machine, automation and masterbatch from a single partner.